Difference between revisions of "Connectors"
Jump to navigation
Jump to search
(More details and formatting needed + images) |
(adding images) |
||
| Line 1: | Line 1: | ||
| + | |||
| + | |||
Bunny of Team Malice has created a [https://teammalice.com/index.php/how-tos/ great connector guide]. | Bunny of Team Malice has created a [https://teammalice.com/index.php/how-tos/ great connector guide]. | ||
<br> | <br> | ||
| Line 5: | Line 7: | ||
==Terminology== | ==Terminology== | ||
| + | [[File:XT_Male_Female.jpg|thumb|Male and Female XT Connectors]] | ||
* Male and Female connectors: Many connectors have a 'Male' connector type and a 'Female' connector type. There are a few reasons for this design approach. The connectors on the power-source side (battery) are typically 'Female' which means they receive the 'Male' connector which houses the electrical contacts inside the connector. This reduces the likelihood of the battery short circuiting by accident.<br> | * Male and Female connectors: Many connectors have a 'Male' connector type and a 'Female' connector type. There are a few reasons for this design approach. The connectors on the power-source side (battery) are typically 'Female' which means they receive the 'Male' connector which houses the electrical contacts inside the connector. This reduces the likelihood of the battery short circuiting by accident.<br> | ||
* Polarized: Many connectors are not symetrical which means they will only plug into each other in one direction. This ensures that the postive and ground sides of the battery are not accidentaly reversed. | * Polarized: Many connectors are not symetrical which means they will only plug into each other in one direction. This ensures that the postive and ground sides of the battery are not accidentaly reversed. | ||
* Crimped / Soldiered: Wires need to be secured to the connector. This can be done physically with a crimp or by soldering the wire to the connector. In some connectors the wire can be both crimped and soldiered. | * Crimped / Soldiered: Wires need to be secured to the connector. This can be done physically with a crimp or by soldering the wire to the connector. In some connectors the wire can be both crimped and soldiered. | ||
* Anti-Spark: At higher voltages, electriicy can arc across the connector. This can result in carbon build-up on the connectors which reduces their efficiency. In worst-cases this electrical arc can damage electronics. Some connectors are designed to reduce this effect. Although anti-sparc connectors can be more expensive, they are typically a better choice at high voltages. | * Anti-Spark: At higher voltages, electriicy can arc across the connector. This can result in carbon build-up on the connectors which reduces their efficiency. In worst-cases this electrical arc can damage electronics. Some connectors are designed to reduce this effect. Although anti-sparc connectors can be more expensive, they are typically a better choice at high voltages. | ||
| + | <br> | ||
==Connector Types== | ==Connector Types== | ||
| + | [[File:AndersonConnectors.jpg|thumb|Anderson Connector Sizes]] | ||
| + | |||
*JST: These small connectors work well in small robots but they have a limited current capacity of about 5 amps. Also, these connectors don't make a strong physical connection and should be physically secured with tape or a zip-tie. | *JST: These small connectors work well in small robots but they have a limited current capacity of about 5 amps. Also, these connectors don't make a strong physical connection and should be physically secured with tape or a zip-tie. | ||
*XT Connectors: This connector style is popular because of its fairly compact form factor and ability to handle high current. XT connectors come in 30,60, and 90 amp versions but can handle more than their rated current for short periods of time. Additionally the XT connectors come in anti-spark versions which are especially useful in high voltage applications. | *XT Connectors: This connector style is popular because of its fairly compact form factor and ability to handle high current. XT connectors come in 30,60, and 90 amp versions but can handle more than their rated current for short periods of time. Additionally the XT connectors come in anti-spark versions which are especially useful in high voltage applications. | ||
*Anderson PowerPoles: This older style connector is still very popular and comes in a range of physical sizes that are rated to handle between 15 and 350 amps. These connectors also have the advantage of a strong physical connection when plugged in. | *Anderson PowerPoles: This older style connector is still very popular and comes in a range of physical sizes that are rated to handle between 15 and 350 amps. These connectors also have the advantage of a strong physical connection when plugged in. | ||
*Bullet: | *Bullet: | ||
Revision as of 06:42, 9 November 2021
Bunny of Team Malice has created a great connector guide.
Although some people may soldier their batteries directly into their bots, nearly everyone uses connectors so they can unplug their batteries for easy charging. There are a lot of factors that go into deciding what the right connectors are for your application. Size, weight, current capacty and the physical security of the connection are all important to consider.
Terminology
- Male and Female connectors: Many connectors have a 'Male' connector type and a 'Female' connector type. There are a few reasons for this design approach. The connectors on the power-source side (battery) are typically 'Female' which means they receive the 'Male' connector which houses the electrical contacts inside the connector. This reduces the likelihood of the battery short circuiting by accident.
- Polarized: Many connectors are not symetrical which means they will only plug into each other in one direction. This ensures that the postive and ground sides of the battery are not accidentaly reversed.
- Crimped / Soldiered: Wires need to be secured to the connector. This can be done physically with a crimp or by soldering the wire to the connector. In some connectors the wire can be both crimped and soldiered.
- Anti-Spark: At higher voltages, electriicy can arc across the connector. This can result in carbon build-up on the connectors which reduces their efficiency. In worst-cases this electrical arc can damage electronics. Some connectors are designed to reduce this effect. Although anti-sparc connectors can be more expensive, they are typically a better choice at high voltages.
Connector Types
- JST: These small connectors work well in small robots but they have a limited current capacity of about 5 amps. Also, these connectors don't make a strong physical connection and should be physically secured with tape or a zip-tie.
- XT Connectors: This connector style is popular because of its fairly compact form factor and ability to handle high current. XT connectors come in 30,60, and 90 amp versions but can handle more than their rated current for short periods of time. Additionally the XT connectors come in anti-spark versions which are especially useful in high voltage applications.
- Anderson PowerPoles: This older style connector is still very popular and comes in a range of physical sizes that are rated to handle between 15 and 350 amps. These connectors also have the advantage of a strong physical connection when plugged in.
- Bullet: